Cement Impregnated Cloth GCCM / Concrete Mat Cloth GCCM Rolls / Cement Blanket for Erosion Control

PIONEERTEX MANUFACTURED GCCM ROLLS

 

PIONEERTEX Patent Product: Concrete Mat Cloth Introduction:

 

Concrete Mat Cloth developed by PIONEETEX technical people.

It was also reinforced by 3D spacer fabric in the middle like concrete canvas made in UK.

Our concrete mat cloth was also laminated with HDPE geomembrane to offer waterproof function.

And HDPE geomembrane could be welded together for joining.

So CMC can compete with concrete canvas made in UK.

 

Color could be in White, Grey or Green for customer's option.

 

Benefits:

Rapid Install – CC can be laid at a rate of 200m2/hour, up to 10 times faster than conventional concrete solutions.

Easy to Use – CC is available in man portable batch rolls for applications with limited access. The concrete is pre-mixed so there is no need for mixing, measuring or compacting.

Lower Project Costs – quick and easy to install, Cement Cloth is more cost-effective than conventional concrete, with less logistical complexity.
Eco-friendly – CC is a low mass, low carbon technology which uses up to 95% less material than conventional concrete for many applications.

Durability – CC offers up to 120 years of performance life. Click here for durability certificate.

 

Concrete Mat Cloth GCCM Physcial Properties
CMC	Thickness (mm)	Mass(unset) (kg/m2)	Density(unset) (kg/m3)	Density(set) (Kg/m3)	Roll Width (m)
CMC5	5	8	1500	20%	2.1
CMC8	8	11	1500	20%	2.1
CMC13	13	18	1500	20%	2.1
.
Pre-set CC Properties
Setting
Working time: 1-2 hours subject to ambient temperature.
CC will achieve 70-80% strength at 24 hours after hydration.
Method of hydration
Spray the fiber surface with water until it it feels wet to touch for several minutes
after spraying.
Re-spray the CC again after 1 hour if:
1.installing CC in a steep or vertical surface;
2.Installing in warm climates;
Notes:
1.CMC can not be over hydrated and an excess of water is always recommended;
2.Minimum ratio of water:CMC by weight: 1:4
3.Don't jet high pressure water directly onto the CMC as this may wash a channel in CMC.
4.Please use non-saline water for hydration.If CMC will be used for sea projects,please
advise us beforehand.
5.CMC can hydrate and set under water;
6.CMC has a working time of 1-6hours after hydration. Don't move or touch CMC
once it has begun to set.
7.Working time will be reduced in hot climate;
8.CMC will set hard in 2-3 hours,but will continue to gain strength for several months.
Set CC Properties
Strength: PioneerTex Concrete Mat Cloth has very high early strength
Item		Test Method		MARV
Compressive Strength		ASTMC109-02		35-40 Mpa
Bending Strength		BS EN12467:2004		3-6 Mpa
CBR Puncture Strength		EN ISO12236:2007		3.5KN
	Tensile Strength(KN/M)
	Length Direction		Width Diection
CMC5	25		20
CMC8	28		24
CMC13	32		28
Other
Item		Test Method		Value
Freeze-thaw resistance		BS EN12467:2004 Part5.5.2		pass
Soak Dry		BS EN12467:2004 Part5.5.5		pass
Water Impermeability		BS EN12467:2004 Part5.4.4		pass
Fire Retardant		16 CFR PART 1633		pass

 

Who are we?

 

PioneerTEX is the professional and leading manufacturer of Concrete Mat Cloth rolls in China.

We have the patent for Concrete Mat Cloth in China.

We developed Concrete Mat Cloth Since 2014, and we get the patent in 2017.

And the technolog for Concrete Mat Cloth is mature in 2016.

 

What is Concrete Mat Cloth (CMC) GCCM ?

 

CMC GCCM is a flexible and soft cement impregnated fabric, that hardens on hydration to form a thin,durable,water proof and fire retardant concrete layer. Essentially, it's concrete on a roll.

 

 

What's the structure of Concrete Mat Cloth GCCM?

 

CMC GCCM was made of woven geotextile, nonwoven geotextile, HDPE geomembrane, and 3D structure geocomposite fabric.

The specially formulated dry concrete powder mix will be reinforced by 3D mesh geo-fabric, and sandwiched between porous nonwoven geotextile and water proof HDPE geomembrane or Aluminium Foil composite.

 

 

How does the Concrete Mat Cloth CMC GCCM work?

 

CMC GCCM allows concrete construction without the need for plant or mixing equipment. It's very easy, and just add water on the CMC non-waterproof side.

 

Once Set, the 3D mesh fabric will reinforce the concrete, prevent crack propagation and provide a safe plastic failure mode. The woven and nonwoven geotextile on the top side will offer special protection on the CMC, and offer higher tensile strength for composite.

 

HDPE geomembrane backing on the bottom surface of CMC ensures the material is completely water proof.

 

How many types of Concrete Mat Cloth GCCM are we manufacturing?

 

CMC GCCM is available in 3 thickness:

 

CMC5,

CMC8

CMC13.

 

 

Concrete Mat Cloth GCCM ADVANTAGE:

 

Rapid Install

 

CMC can be laid at a rate of 150m2/hours ,up to 10 times faster than conventional concrete solutions.

 

Easy to Use

 

CMC is available in man portable rolls for application with limited access such as 10mts long. It's also very easy to cut by "box cutter". The conncrete inside of CMC is pre-mixed so there is no need for mixing or compacting.

 

Lower Project Cost

 

The speed and ease of installation mean CMC GCCM is more cost-effective than conventional concrete,with less logistical complexity.

 

Eco-friendily

 

CMC is a low mass, low carbon technology which uses up to 95% less material than conventional concrete for many applications.

 

Long Expectation Life

 

CMC is made of high strength geotextile and special cement mixture. Its expectation life can reach more than 30 years. What's more, it is of no need for maintenance.

 

 

Concrete Mat Cloth GCCM Key Properties

 

Water Proof

 

The HDPE Geomembrane backing on the bottom surface of the CMC ensures that the CMC GCCM has excellent impermeability.

 

Strong-High Strength

 

The 3D mesh fabric reinforcement prevents CMC from cracking, absorbs energy from impacts. The HDPE geomembrane and geotextile will improve CMC composite strength after adding water.

 

Durable

 

CMC is twice as abrasion resistant as standard OPC Concrete, has excellent chemical resistance, good weathering performance and will not degrade in UV.

 

Flexible and Soft

 

CMC GCCM has good drape characteristics and will closely follow the ground profile and fit around existing infrastructure. Unset CMC can be cut or tailored by basic hand tools.

 

Sealing Edge

 

The cement powder inside of CMC will not come out from the edge because of special sealing edge.